How to remove transfer case chevy silverado

Dec 05, 2009 · from left to right... 1) remove these two bolts (the other bolt is on the left side of the picture peeking out from behind the trans mount) 2) jack the t-case up just enough to fit a wrench in their (2-3 inches) 3) get a 15mm 12point wrench & remove nut, then set the case back down on the mount and finish removing the nuts and remove the transfer case. Step 1 - Check the transfer case selector switch. It is located on the left side of the dashboard. How the transfer case selector switch behaves can be your first clue that your 4WD system has a problem, and also what might be the possible cause. Figure 1. Transfer case selector switch (on the right).Oct 12, 2014 · The condition is typically intermittent and always occurs at key-up. Upon investigation, the technician may find DTC C0550 set. Cause. The Transfer Case Control Module (TCCM) has not received the wake-up call during key-up and has remained in the "sleep mode". When the TCCM is in the "sleep mode", it will not communicate with the class II bus ... Nov 16, 2016 · Visually inspect the transfer case shift linkage for damage or misalignment. 6. Loosen the lock bolt from the shift lever. 7. Remove the shift linkage from the transfer case. Photo may not be specific to your vehicle. 8. Remove the bolts holding the shift lever to the floor board and remove the linkage assembly. 9. Aug 09, 2021 · Once your Chevy Silverado is safely secured in place, the next step is to loosen the lug nuts on your tires. Remove them using a wrench and set them aside for later use. If your vehicle has hubcaps then remove the hubcap from your Chevy Silverado. Step 4: Remove the wheel and tire. After you remove the lug nuts on each wheel, take a look at ... Aug 09, 2021 · Once your Chevy Silverado is safely secured in place, the next step is to loosen the lug nuts on your tires. Remove them using a wrench and set them aside for later use. If your vehicle has hubcaps then remove the hubcap from your Chevy Silverado. Step 4: Remove the wheel and tire. After you remove the lug nuts on each wheel, take a look at ... Jun 10, 2014 · Failure Date: 08/17/2015. The contact owns a 2004 Chevrolet Silverado 2500. While driving 5 mph, the vehicle hesitated prior to depressing the accelerator pedal. The vehicle was taken to a dealer and an independent mechanic where it was diagnosed that the transfer case needed to be replaced. The manufacturer was notified of the failure. so this is a video of replacing the auto 4x4 transfer case in a 2003 silverado k1500 half ton pickup but this will work for the 99 to 2007 silverado body sty... Nov 12, 2003 · Changing Transfer Case Fluid Guide - 1999-2013 Silverado & Sierra 1500 - GM-Trucks.com. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. By MountaineerTom, November 12, 2003 in 1999-2013 Silverado & Sierra 1500. May 15, 2016 · j cat. Registered. Joined Sep 28, 2010. 6,643 Posts. #12 · May 22, 2016. dancinbills said: on mine the lever and pivot points are moving freely. if your transfer case linkage is removed and the transfer case shift-er does not move you must open it up something is broken inside. J. Nov 19, 2013 · Remove the 2 bolts that go thru the cross member into the piece between the cross member and the transfer case. Jack the tranny and tcase up. Remove the support, remove your lower bolt, then remove the tcase. Dont have to remove the cross member just the mount between the cross member and the tcase. MPI Twins with stock motor. The New Process (NP) 231 transfer case is one of the most common manually operated transfer cases found in all domestic 4x4s except Fords. The NP231 case, like the 207, is a found in S-series vehicle applications. Having an aluminum case and being driven by a chain. Usage: the NP231 can be found in Blaze S-Series from 1988-1997, the S10, the ... Nov 16, 2016 · Disconnect the driveshaft at the yoke and lower the driveshaft from the transfer case. 6. Remove the nut and washer from the yoke and pull the yoke from the transfer case. 7. Using a punch and hammer, carefully tap on the face of the seal to help pivot the seal out of the transfer case. 8. Jun 19, 2015 · Step 2 – Check the operation of the transfer case selector switch and DIC. Don’t ignore the behavior of the controls used to put the Silverado into and out of 4WD, as well as related IP warning lights. With the Transfer Case Selector Switch, make sure that: If when you put it in “Auto” it blinks for a bit then stays lit — or if it ... Leave it in this position for at least 20 minutes. The torque converter can be removed and placed over a 5-gallon bucket to drain. A new torque converter should be included for all rebuilt transmissions. Slowly add 1 or 2 quarts of fluid to the converter, and lubricate the seal surface with clean ATF or TransGel. Remove the transfer case adapter nuts. Remove the fuel feed and return pipe bracket. Separate the transfer case from the transmission by moving the transfer case straight back toward the rear of the vehicle. Rotate the transfer case so that it is perpendicular to the transmission. Lower the transfer case. Installation ProcedureMar 21, 2022 · Chevy Silverado Transfer Case Replacement Cost. The cost to replace the transfer case in a Chevy Silverado can vary depending on the year and model. The average cost is between $1000 and $1500. When you’re having problems with your Chevy Silverado’s transfer case, it’s important to have it checked out by a mechanic as soon as possible. Here's an Amazon link to that wrench you'll need→ http://www.amazon.com/gp/product/B0002NYDF8/ref=as_li_qf_sp_asin_il_tl?ie=UTF8&camp=1789&creative=9325&crea... Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck.General Motors has realized that today's savvy consumers know the convenience of downloading large documents and foregoing the bulky paper version. Chevy and GMC have made the voluminous owner's manuals for their vehicles available on their web sites' and we have collected and posted them here, free. Sub-forums. 190. The front shaft may be held in by a boot on the transfer case, so you will need to undo the band holding it into place then simply pry it off. Once done, the front shaft will need to be unbolted from the front differential and will then come out of the transfer case. Step 2: Drain transfer case fluid. A MOTORCYCLE JACK COMES IN MORE HANDY THAN YOU THINK :Motorcycle Jack https://amzn.to/32IggAkThis is how I removed the transfer case np231 out of my 2003 Je...GM Auto Trak II transfer case fluid: Others 1999-2005: DEXRON-III automatic transmission fluid: Others 2006-2007: DEXRON-VI automatic transmission fluid: Differential fluid type Front Selectable 4WD: SAE 80W90 GL-5 gear oil Full-time 4WD: SAE 75W90 synthetic gear oil: Rear: SAE 75W90 synthetic gear oil Transfer case capacity New Venture 246-NP8 so this is a video of replacing the auto 4x4 transfer case in a 2003 silverado k1500 half ton pickup but this will work for the 99 to 2007 silverado body sty... Jun 09, 2010 · Locate the fluid drain plug or bolt on the transfer case, and then place the plastic drip directly underneath it. Open the plug and allow the fluid from the transfer case to drain into the pan until it is empty. Step 5 - Removing the Transfer Case. In order to remove the transfer case, you will need to remove several other components first. Yes, you can drive with a broken transfer case. However, we’re against the idea of operating a car with a damaged transfer case. It is not safe, and you might cause further damage to the vehicle. You can, however, still drive in 2WD. Nonetheless, it wouldn’t hurt to take the vehicle to the dealer to have it fixed. Nov 19, 2013 · Remove the 2 bolts that go thru the cross member into the piece between the cross member and the transfer case. Jack the tranny and tcase up. Remove the support, remove your lower bolt, then remove the tcase. Dont have to remove the cross member just the mount between the cross member and the tcase. MPI Twins with stock motor. Jun 03, 2015 · Step 1 – Get the fluid. There's a couple different recommended transfer case fluids depending on your transmission and transfer case combo. To determine what kind and how much you need, you can either refer to your owner's manual, call your local dealership, or visit your local auto parts store as they can normally look it up as well. Figure 1. Nov 19, 2013 · Remove the 2 bolts that go thru the cross member into the piece between the cross member and the transfer case. Jack the tranny and tcase up. Remove the support, remove your lower bolt, then remove the tcase. Dont have to remove the cross member just the mount between the cross member and the tcase. MPI Twins with stock motor. Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck.Nov 12, 2003 · Changing Transfer Case Fluid Guide - 1999-2013 Silverado & Sierra 1500 - GM-Trucks.com. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. By MountaineerTom, November 12, 2003 in 1999-2013 Silverado & Sierra 1500. Jun 03, 2015 · Step 1 – Get the fluid. There's a couple different recommended transfer case fluids depending on your transmission and transfer case combo. To determine what kind and how much you need, you can either refer to your owner's manual, call your local dealership, or visit your local auto parts store as they can normally look it up as well. Figure 1. Jun 03, 2015 · Step 1 – Get the fluid. There's a couple different recommended transfer case fluids depending on your transmission and transfer case combo. To determine what kind and how much you need, you can either refer to your owner's manual, call your local dealership, or visit your local auto parts store as they can normally look it up as well. Figure 1. Nov 19, 2013 · Remove the 2 bolts that go thru the cross member into the piece between the cross member and the transfer case. Jack the tranny and tcase up. Remove the support, remove your lower bolt, then remove the tcase. Dont have to remove the cross member just the mount between the cross member and the tcase. MPI Twins with stock motor. Leave it in this position for at least 20 minutes. The torque converter can be removed and placed over a 5-gallon bucket to drain. A new torque converter should be included for all rebuilt transmissions. Slowly add 1 or 2 quarts of fluid to the converter, and lubricate the seal surface with clean ATF or TransGel. Step 6 - Open Transfer Case In order to open the transfer case you will need to remove several bolts on the outer housing of the case. Once the housing cover for case is off, remove the retaining clip slide out the transfer case oiler from the shaft. Step 7 - Remove Parts to Be ReplacedThe front shaft may be held in by a boot on the transfer case, so you will need to undo the band holding it into place then simply pry it off. Once done, the front shaft will need to be unbolted from the front differential and will then come out of the transfer case. Step 2: Drain transfer case fluid.Aug 09, 2021 · Once your Chevy Silverado is safely secured in place, the next step is to loosen the lug nuts on your tires. Remove them using a wrench and set them aside for later use. If your vehicle has hubcaps then remove the hubcap from your Chevy Silverado. Step 4: Remove the wheel and tire. After you remove the lug nuts on each wheel, take a look at ... Step 4 - Remove the transfer case shift motor Remove three 15mm bolts from the shift motor, and pull it off of the transfer case. Save the gasket between the shift motor and transfer case as it will be reused. Take care not to damage it. Figure 6. Remove the shift motor (outlined in blue) and three bolts (red arrow and circles). Pro TipA step by step video showing how I diagnosed, removed and partially tore down a damaged GM 246 (NP246) transfer case on a Chev 2000 Suburban 4X4 with the 4L6...Feb 22, 2012 · Well, I've determined there is a leak in my transfer case for my 2003 Chevy Silverado Z71 4x4. I filled up the transfer case with fresh fluid, and it proceeded to leak out fluid overnight producing a puddle about the size of a coffee cup lid. I then cleaned off the case, but now it only leaks with a couple of drips through the night. Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck. Duramax Life Decals click here 👇https://rover.ebay.com/rover///0?mpre=https%3A%2F%2Fwww.ebay.com%2Fulk%2Fitm%2F283339470430Sponsor: Werhrli Custom Fab /co...Yes, you can drive with a broken transfer case. However, we’re against the idea of operating a car with a damaged transfer case. It is not safe, and you might cause further damage to the vehicle. You can, however, still drive in 2WD. Nonetheless, it wouldn’t hurt to take the vehicle to the dealer to have it fixed. Feb 16, 2009 · First, make sure you are in 2 wheel drive position on the transfer case. Next, put your foot on the brake pedal and shift your transmission in Neutral. You will notice there are white lines pointing from the "N" to 2 buttons....the 2HI and 4LO buttons. You need to press and hold both of these buttons simultaneously for about 10 seconds... Push in on the center console with a mallet and gently pull out the rear end of the transfer case to inspect for loose bolts. If there are any loose bolts, replace them with new ones. To work around loose bolts in the transfer case, you will need to use the proper torque wrench.Nov 12, 2003 · Changing Transfer Case Fluid Guide - 1999-2013 Silverado & Sierra 1500 - GM-Trucks.com. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. By MountaineerTom, November 12, 2003 in 1999-2013 Silverado & Sierra 1500. Leave it in this position for at least 20 minutes. The torque converter can be removed and placed over a 5-gallon bucket to drain. A new torque converter should be included for all rebuilt transmissions. Slowly add 1 or 2 quarts of fluid to the converter, and lubricate the seal surface with clean ATF or TransGel. I am a mechanic, full time.. there is no way your going to remove and replace the trans and transfer case in an 18 year old full size Chevy 4x4. if it was 2 wheel drive I would say sure couple hours no problem. but lets be realistic, 18 years all the fasteners are rusted. its gona take an hour or more just to heat up and remove exhaust manifold bolts for the Y- pipe, 3 on each side then 2 ... The answer is yes it can. I made up a driver out of PVC pipe. 1 1/2 inch pipe cut to the length of the bushing plus the amount in a coupling, then about 20 inches of pipe then an end cap. The bushing end needs to be shaved down a bit so the new bushing slides on easily. Put it in place and drive it in.Oct 07, 2013 · This how-to video will show you the straight-forward steps for DIY. step 1 :Removing the Transfer Case Motor. 0:31. Remove the four T40 Torx bolts from the transfer case motor. Have a drain pan ready. Pull off the transfer case motor. Disconnect the transfer case motor wiring harness. step 2 :Installing the Transfer Case Motor. Sep 16, 2005 · Leave the drain pan in place and refill the transfer case using your pour tube or gear lube pump. Pour the AutoTrack II fluid into the top (fill) hole until it begins to overflow and the excess run out the hole, then cap off the upper hole with the fill plug. Again tighten with your wrench "hand-tight plus an additional quarter turn". Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck. Jun 19, 2015 · Step 2 – Check the operation of the transfer case selector switch and DIC. Don’t ignore the behavior of the controls used to put the Silverado into and out of 4WD, as well as related IP warning lights. With the Transfer Case Selector Switch, make sure that: If when you put it in “Auto” it blinks for a bit then stays lit — or if it ... Remove the transfer case retaining nuts from the transfer case studs. Separate the transfer case from the transmission by moving it straight back toward the rear of the vehicle. Rotate the transfer case so that it is perpendicular to the transmission assembly. Lower the transfer case. Installation ProcedureHere's an Amazon link to that wrench you'll need→ http://www.amazon.com/gp/product/B0002NYDF8/ref=as_li_qf_sp_asin_il_tl?ie=UTF8&camp=1789&creative=9325&crea... Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck.Jun 19, 2015 · Step 2 – Check the operation of the transfer case selector switch and DIC. Don’t ignore the behavior of the controls used to put the Silverado into and out of 4WD, as well as related IP warning lights. With the Transfer Case Selector Switch, make sure that: If when you put it in “Auto” it blinks for a bit then stays lit — or if it ... The atc fuse runs the tccm and the transfer case encoder motor. it is located in the fuse panel under the hood. i am having problems with my tccm and it keeps throwing the "Service 4WD" light in the dash. i pull the atc fuse and the 4x4 fuse and it turns the "Sevice 4WD". 20 people found this helpful. The atc fuse runs the tccm and the transfer case encoder motor. it is located in the fuse panel under the hood. i am having problems with my tccm and it keeps throwing the "Service 4WD" light in the dash. i pull the atc fuse and the 4x4 fuse and it turns the "Sevice 4WD". 20 people found this helpful. Remove the transfer case retaining nuts from the transfer case studs. Separate the transfer case from the transmission by moving it straight back toward the rear of the vehicle. Rotate the transfer case so that it is perpendicular to the transmission assembly. Lower the transfer case. Installation ProcedureTo do this, take the transfer case apart, remove the case half and then install the new one. After that, any issue you've run into should be gone. However, if you've determined that there's no pinhole and the vehicle is still leaking fluid, then perhaps you have a broken tail-shaft seal. Fortunately, this is an easy repair.Yes, you can drive with a broken transfer case. However, we’re against the idea of operating a car with a damaged transfer case. It is not safe, and you might cause further damage to the vehicle. You can, however, still drive in 2WD. Nonetheless, it wouldn’t hurt to take the vehicle to the dealer to have it fixed. Dec 06, 2016 · Step 1: Grab a flashlight and look under the four-wheel drive vehicle for any oil on the ground. Then shine the light onto the transfer case output shaft and look to see if the seal is leaking. Step 2: If the seal is leaking, use a non-lint cloth to clean it off. Visually check to see if the seal leaks slowly or fast. Yes, you can drive with a broken transfer case. However, we’re against the idea of operating a car with a damaged transfer case. It is not safe, and you might cause further damage to the vehicle. You can, however, still drive in 2WD. Nonetheless, it wouldn’t hurt to take the vehicle to the dealer to have it fixed. Duramax Life Decals click here 👇https://rover.ebay.com/rover/0/0/0?mpre=https%3A%2F%2Fwww.ebay.com%2Fulk%2Fitm%2F283339470430Sponsor: Werhrli Custom Fab /co... Aug 06, 2021 · 3: Loose bolts. Loose bolts are a major problem in the transfer case of a Chevy Silverado. If these bolts are loose and don’t go back into place, the entire transfer case can come out of the back of the truck and onto the road. A loose bolt, or a missing bolt, in the Chevy Silverado Transfer Case, can cause a warning light on the dash and, in ... There are several rather common problems with the transfer case in the Chevy Silverado. One of the most common is the input seal inside the transfer case fails an allows transmission fluid to leak into the transfer case. The only way to repair that is to remove the transfer case and replace the seal. Another common problem is that the fluid pump will vibrate back and forth inside the case and ... Jun 09, 2010 · Locate the fluid drain plug or bolt on the transfer case, and then place the plastic drip directly underneath it. Open the plug and allow the fluid from the transfer case to drain into the pan until it is empty. Step 5 - Removing the Transfer Case. In order to remove the transfer case, you will need to remove several other components first. Oct 07, 2013 · This how-to video will show you the straight-forward steps for DIY. step 1 :Removing the Transfer Case Motor. 0:31. Remove the four T40 Torx bolts from the transfer case motor. Have a drain pan ready. Pull off the transfer case motor. Disconnect the transfer case motor wiring harness. step 2 :Installing the Transfer Case Motor. 0. # 2233449430. Chevy Silverado Classic Body Style 2007, Front Transfer Case Housing by Dorman®. Dorman-enhanced for durability, the Transfer Case Housing comes with fluid pump stabilizer clips that prevent the pump from rubbing against the case. Duramax Life Decals click here 👇https://rover.ebay.com/rover/0/0/0?mpre=https%3A%2F%2Fwww.ebay.com%2Fulk%2Fitm%2F283339470430Sponsor: Werhrli Custom Fab /co... A MOTORCYCLE JACK COMES IN MORE HANDY THAN YOU THINK :Motorcycle Jack https://amzn.to/32IggAkThis is how I removed the transfer case np231 out of my 2003 Je...Oct 07, 2013 · This how-to video will show you the straight-forward steps for DIY. step 1 :Removing the Transfer Case Motor. 0:31. Remove the four T40 Torx bolts from the transfer case motor. Have a drain pan ready. Pull off the transfer case motor. Disconnect the transfer case motor wiring harness. step 2 :Installing the Transfer Case Motor. Drain the oil from the transfer case. 3. Front propeller shaft. 4. Left strut rod. 5. Rear propeller shaft. 6. Electrical connections at the transfer case. 7. Transfer case shift linkage at the transfer case. Support the transfer case with a jack. 8. Bolts (122) and spring washers (123) (if used). 9. Gasket (121). Mar 21, 2022 · Chevy Silverado Transfer Case Replacement Cost. The cost to replace the transfer case in a Chevy Silverado can vary depending on the year and model. The average cost is between $1000 and $1500. When you’re having problems with your Chevy Silverado’s transfer case, it’s important to have it checked out by a mechanic as soon as possible. Oct 12, 2014 · The condition is typically intermittent and always occurs at key-up. Upon investigation, the technician may find DTC C0550 set. Cause. The Transfer Case Control Module (TCCM) has not received the wake-up call during key-up and has remained in the "sleep mode". When the TCCM is in the "sleep mode", it will not communicate with the class II bus ... There are several rather common problems with the transfer case in the Chevy Silverado. One of the most common is the input seal inside the transfer case fails an allows transmission fluid to leak into the transfer case. The only way to repair that is to remove the transfer case and replace the seal. Another common problem is that the fluid pump will vibrate back and forth inside the case and ... Dec 02, 2021 · The transfer case shift motor is the most common culprit behind any issues with the transfer case control module. This guide can be applied to any vehicle model and make TCCM testing. To start the test, however, you need a handful of common mechanic tools, like jack stands and jacks as well as a test light. Step 1. Remove the transfer case ... All Activity. Home. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. 1999-2013 Silverado & Sierra 1500. transfer case control module. Sign up for FREE! Become a GM-Trucks.com Member Today! In 20 seconds you can become part of the worlds largest and oldest community discussing General Motors, Chevrolet and GMC branded ...Nov 12, 2003 · Changing Transfer Case Fluid Guide - 1999-2013 Silverado & Sierra 1500 - GM-Trucks.com. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. By MountaineerTom, November 12, 2003 in 1999-2013 Silverado & Sierra 1500. Here's an Amazon link to that wrench you'll need→ http://www.amazon.com/gp/product/B0002NYDF8/ref=as_li_qf_sp_asin_il_tl?ie=UTF8&camp=1789&creative=9325&crea...Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck. Aug 09, 2021 · Once your Chevy Silverado is safely secured in place, the next step is to loosen the lug nuts on your tires. Remove them using a wrench and set them aside for later use. If your vehicle has hubcaps then remove the hubcap from your Chevy Silverado. Step 4: Remove the wheel and tire. After you remove the lug nuts on each wheel, take a look at ... Feb 04, 2007 · I have a 1997 Silverado with a floor shift transfer case. Over the years the plate that lights up when you engage four wheel drive has become a little dilapidated. To replace this I have to remove the shift knob from the stick. The knob does not seem to screw on like most shifter type knobs. Mar 09, 2014 · 331 Answers. Re: Tccm removal 01 2500 chevy silverado. The TCM is located in the right rear corner of the engine compartment. If you are buying a used TCM from a vehicle that has the same exact specifications, as yours then removal and instalation is easy. Disconnect battery, remove mounting screws and unplug electrical connections, and reverse. The atc fuse runs the tccm and the transfer case encoder motor. it is located in the fuse panel under the hood. i am having problems with my tccm and it keeps throwing the "Service 4WD" light in the dash. i pull the atc fuse and the 4x4 fuse and it turns the "Sevice 4WD". 20 people found this helpful. There are several rather common problems with the transfer case in the Chevy Silverado. One of the most common is the input seal inside the transfer case fails an allows transmission fluid to leak into the transfer case. The only way to repair that is to remove the transfer case and replace the seal. Another common problem is that the fluid pump will vibrate back and forth inside the case and ... SOURCE: Chevy Transfer Case. The most common thing to go wrong with chevy transfercase is the rear tailshaft has a snap ring that breakes. Just remove the bolts holding it on and inspect the shaft and see if the snap ring is broken.Then just replace it with a new on from the dealer. Posted on Feb 12, 2009. Leave it in this position for at least 20 minutes. The torque converter can be removed and placed over a 5-gallon bucket to drain. A new torque converter should be included for all rebuilt transmissions. Slowly add 1 or 2 quarts of fluid to the converter, and lubricate the seal surface with clean ATF or TransGel. May 13, 2019 · Dip the wire tie into the fluid so that the right angle is at the same level as the bottom of the fill hole. Remove the wire tie to view the fluid level. step 2 :Filling the Transfer Case Fluid. 1:29. Use the appropriate fluid as directed by the vehicle owner's manual. Add fluid until it begins to spill out of the fill hole. Oct 18, 2012 · Remove the transfer case shield, if equipped.Drain the transfer case of fluid.Remove the front propeller shaft.Remove the rear propeller shaft.Remove the transmission shift control cable clip from ... Apr 10, 2021 · It usually has 3-4 bolts holding it. Remove the bolts and unplug the wiring connectors. Remove the transfer case motor and place it on a table to carry out the test. Test the transfer case motor with a test light (Ohm preferably): locate the yellow and orange wire on the actuator because that controls the motor. Oct 12, 2014 · The condition is typically intermittent and always occurs at key-up. Upon investigation, the technician may find DTC C0550 set. Cause. The Transfer Case Control Module (TCCM) has not received the wake-up call during key-up and has remained in the "sleep mode". When the TCCM is in the "sleep mode", it will not communicate with the class II bus ... May 13, 2019 · Dip the wire tie into the fluid so that the right angle is at the same level as the bottom of the fill hole. Remove the wire tie to view the fluid level. step 2 :Filling the Transfer Case Fluid. 1:29. Use the appropriate fluid as directed by the vehicle owner's manual. Add fluid until it begins to spill out of the fill hole. Push in on the center console with a mallet and gently pull out the rear end of the transfer case to inspect for loose bolts. If there are any loose bolts, replace them with new ones. To work around loose bolts in the transfer case, you will need to use the proper torque wrench.Dec 06, 2016 · Step 1: Grab a flashlight and look under the four-wheel drive vehicle for any oil on the ground. Then shine the light onto the transfer case output shaft and look to see if the seal is leaking. Step 2: If the seal is leaking, use a non-lint cloth to clean it off. Visually check to see if the seal leaks slowly or fast. To do this, take the transfer case apart, remove the case half and then install the new one. After that, any issue you've run into should be gone. However, if you've determined that there's no pinhole and the vehicle is still leaking fluid, then perhaps you have a broken tail-shaft seal. Fortunately, this is an easy repair.Apr 25, 2012 · Metal shaving were ran through it like most of them that ran dry. It is very easy though. Pull both driveshafts out, disconnect all plugs/wiring, put a jack under the tranny and pull the crossmember out that supports the trans. Then you have like 6 or 8 nuts holding it to the trans (dont remember exact #). Dec 30, 2010 · Mostly just when under load or if I hit the gas too hard. Transmission is working good. I had it rebuilt a couple of years ago. The only thing I can think of it is the transfer case. I have talked to a couple of people and searched some forums. Maybe a slipping chain in the transfer case or I saw a post about some snap ring in the tail shaft ... 0. # 2233449430. Chevy Silverado Classic Body Style 2007, Front Transfer Case Housing by Dorman®. Dorman-enhanced for durability, the Transfer Case Housing comes with fluid pump stabilizer clips that prevent the pump from rubbing against the case. Jun 10, 2014 · Failure Date: 08/17/2015. The contact owns a 2004 Chevrolet Silverado 2500. While driving 5 mph, the vehicle hesitated prior to depressing the accelerator pedal. The vehicle was taken to a dealer and an independent mechanic where it was diagnosed that the transfer case needed to be replaced. The manufacturer was notified of the failure. Aug 20, 2015 · 10. There are a total of 6 nuts on studs that hold the transfer case to the transmission. While the transfer case is still resting on the torsion bar cross member remove the top 3 nuts. 11. Raise the jack up until the t-case is nearly about to touch the bottom of the truck body and secure the jack. Now remove the bottom 3 nuts holding the ... May 13, 2019 · Dip the wire tie into the fluid so that the right angle is at the same level as the bottom of the fill hole. Remove the wire tie to view the fluid level. step 2 :Filling the Transfer Case Fluid. 1:29. Use the appropriate fluid as directed by the vehicle owner's manual. Add fluid until it begins to spill out of the fill hole. Apr 25, 2012 · Metal shaving were ran through it like most of them that ran dry. It is very easy though. Pull both driveshafts out, disconnect all plugs/wiring, put a jack under the tranny and pull the crossmember out that supports the trans. Then you have like 6 or 8 nuts holding it to the trans (dont remember exact #). Jun 09, 2010 · Locate the fluid drain plug or bolt on the transfer case, and then place the plastic drip directly underneath it. Open the plug and allow the fluid from the transfer case to drain into the pan until it is empty. Step 5 - Removing the Transfer Case. In order to remove the transfer case, you will need to remove several other components first. Drain the oil from the transfer case. 3. Front propeller shaft. 4. Left strut rod. 5. Rear propeller shaft. 6. Electrical connections at the transfer case. 7. Transfer case shift linkage at the transfer case. Support the transfer case with a jack. 8. Bolts (122) and spring washers (123) (if used). 9. Gasket (121). Dec 02, 2021 · The transfer case shift motor is the most common culprit behind any issues with the transfer case control module. This guide can be applied to any vehicle model and make TCCM testing. To start the test, however, you need a handful of common mechanic tools, like jack stands and jacks as well as a test light. Step 1. Remove the transfer case ... May 13, 2019 · Dip the wire tie into the fluid so that the right angle is at the same level as the bottom of the fill hole. Remove the wire tie to view the fluid level. step 2 :Filling the Transfer Case Fluid. 1:29. Use the appropriate fluid as directed by the vehicle owner's manual. Add fluid until it begins to spill out of the fill hole. Step 4 - Remove the transfer case shift motor Remove three 15mm bolts from the shift motor, and pull it off of the transfer case. Save the gasket between the shift motor and transfer case as it will be reused. Take care not to damage it. Figure 6. Remove the shift motor (outlined in blue) and three bolts (red arrow and circles). Pro TipDuramax Life Decals click here 👇https://rover.ebay.com/rover///0?mpre=https%3A%2F%2Fwww.ebay.com%2Fulk%2Fitm%2F283339470430Sponsor: Werhrli Custom Fab /co...Duramax Life Decals click here 👇https://rover.ebay.com/rover/0/0/0?mpre=https%3A%2F%2Fwww.ebay.com%2Fulk%2Fitm%2F283339470430Sponsor: Werhrli Custom Fab /co... Nov 12, 2003 · Changing Transfer Case Fluid Guide - 1999-2013 Silverado & Sierra 1500 - GM-Trucks.com. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. By MountaineerTom, November 12, 2003 in 1999-2013 Silverado & Sierra 1500. 2006 chevy, lbz, Ls, black, ext cab, long bed, 4x4, ... then set the case back down on the mount and finish removing the nuts and remove the transfer case. 4) what a differance!! thank you MERCHANT AUTOMOTIVE!!!!! ... 2002 Dmax Silverado ext.cab 2500hd short box 4x4 284,000 kms 98 Jeep tj 4.0L 5 spd 85 900gpz Ninja 02 600zl Arctic Cat.Nov 16, 2016 · Disconnect the driveshaft at the yoke and lower the driveshaft from the transfer case. 6. Remove the nut and washer from the yoke and pull the yoke from the transfer case. 7. Using a punch and hammer, carefully tap on the face of the seal to help pivot the seal out of the transfer case. 8. May 13, 2019 · Dip the wire tie into the fluid so that the right angle is at the same level as the bottom of the fill hole. Remove the wire tie to view the fluid level. step 2 :Filling the Transfer Case Fluid. 1:29. Use the appropriate fluid as directed by the vehicle owner's manual. Add fluid until it begins to spill out of the fill hole. Yes, you can drive with a broken transfer case. However, we’re against the idea of operating a car with a damaged transfer case. It is not safe, and you might cause further damage to the vehicle. You can, however, still drive in 2WD. Nonetheless, it wouldn’t hurt to take the vehicle to the dealer to have it fixed. Oct 18, 2012 · Remove the transfer case shield, if equipped.Drain the transfer case of fluid.Remove the front propeller shaft.Remove the rear propeller shaft.Remove the transmission shift control cable clip from ... support the trans at a certain height so the tranfer case isn't sitting on the rear crossmember, remove the six bots on the front of the transfer case, slide backward off the splines and tip the front downward and out. It isn't fun but it isn't too bad eitherOct 07, 2013 · This how-to video will show you the straight-forward steps for DIY. step 1 :Removing the Transfer Case Motor. 0:31. Remove the four T40 Torx bolts from the transfer case motor. Have a drain pan ready. Pull off the transfer case motor. Disconnect the transfer case motor wiring harness. step 2 :Installing the Transfer Case Motor. Leave it in this position for at least 20 minutes. The torque converter can be removed and placed over a 5-gallon bucket to drain. A new torque converter should be included for all rebuilt transmissions. Slowly add 1 or 2 quarts of fluid to the converter, and lubricate the seal surface with clean ATF or TransGel. The atc fuse runs the tccm and the transfer case encoder motor. it is located in the fuse panel under the hood. i am having problems with my tccm and it keeps throwing the "Service 4WD" light in the dash. i pull the atc fuse and the 4x4 fuse and it turns the "Sevice 4WD". 20 people found this helpful. Leave it in this position for at least 20 minutes. The torque converter can be removed and placed over a 5-gallon bucket to drain. A new torque converter should be included for all rebuilt transmissions. Slowly add 1 or 2 quarts of fluid to the converter, and lubricate the seal surface with clean ATF or TransGel. Jun 19, 2015 · Step 2 – Check the operation of the transfer case selector switch and DIC. Don’t ignore the behavior of the controls used to put the Silverado into and out of 4WD, as well as related IP warning lights. With the Transfer Case Selector Switch, make sure that: If when you put it in “Auto” it blinks for a bit then stays lit — or if it ... A step by step video showing how I diagnosed, removed and partially tore down a damaged GM 246 (NP246) transfer case on a Chev 2000 Suburban 4X4 with the 4L6...To do this, take the transfer case apart, remove the case half and then install the new one. After that, any issue you've run into should be gone. However, if you've determined that there's no pinhole and the vehicle is still leaking fluid, then perhaps you have a broken tail-shaft seal. Fortunately, this is an easy repair.Duramax Life Decals click here 👇https://rover.ebay.com/rover/0/0/0?mpre=https%3A%2F%2Fwww.ebay.com%2Fulk%2Fitm%2F283339470430Sponsor: Werhrli Custom Fab /co... A MOTORCYCLE JACK COMES IN MORE HANDY THAN YOU THINK :Motorcycle Jack https://amzn.to/32IggAkThis is how I removed the transfer case np231 out of my 2003 Je...Nov 16, 2016 · Visually inspect the transfer case shift linkage for damage or misalignment. 6. Loosen the lock bolt from the shift lever. 7. Remove the shift linkage from the transfer case. Photo may not be specific to your vehicle. 8. Remove the bolts holding the shift lever to the floor board and remove the linkage assembly. 9. Remove the transfer case retaining nuts from the transfer case studs. Separate the transfer case from the transmission by moving it straight back toward the rear of the vehicle. Rotate the transfer case so that it is perpendicular to the transmission assembly. Lower the transfer case. Installation ProcedureA MOTORCYCLE JACK COMES IN MORE HANDY THAN YOU THINK :Motorcycle Jack https://amzn.to/32IggAkThis is how I removed the transfer case np231 out of my 2003 Je...If the vehicle has a mechanical radiator fan, you may want to remove either the fan or fan shroud to allow the engine to tilt without interference. Drain the transfer case (if equipped). On AWD and 4WD vehicles with a floor mounted shift lever for the transfer case, remove the interior floor trim and disconnect the shift linkage. Mar 09, 2014 · 331 Answers. Re: Tccm removal 01 2500 chevy silverado. The TCM is located in the right rear corner of the engine compartment. If you are buying a used TCM from a vehicle that has the same exact specifications, as yours then removal and instalation is easy. Disconnect battery, remove mounting screws and unplug electrical connections, and reverse. so this is a video of replacing the auto 4x4 transfer case in a 2003 silverado k1500 half ton pickup but this will work for the 99 to 2007 silverado body sty... Oct 18, 2012 · Remove the transfer case shield, if equipped.Drain the transfer case of fluid.Remove the front propeller shaft.Remove the rear propeller shaft.Remove the transmission shift control cable clip from ... The answer is yes it can. I made up a driver out of PVC pipe. 1 1/2 inch pipe cut to the length of the bushing plus the amount in a coupling, then about 20 inches of pipe then an end cap. The bushing end needs to be shaved down a bit so the new bushing slides on easily. Put it in place and drive it in.Feb 22, 2012 · Well, I've determined there is a leak in my transfer case for my 2003 Chevy Silverado Z71 4x4. I filled up the transfer case with fresh fluid, and it proceeded to leak out fluid overnight producing a puddle about the size of a coffee cup lid. I then cleaned off the case, but now it only leaks with a couple of drips through the night. Aug 06, 2021 · 3: Loose bolts. Loose bolts are a major problem in the transfer case of a Chevy Silverado. If these bolts are loose and don’t go back into place, the entire transfer case can come out of the back of the truck and onto the road. A loose bolt, or a missing bolt, in the Chevy Silverado Transfer Case, can cause a warning light on the dash and, in ... May 13, 2019 · Dip the wire tie into the fluid so that the right angle is at the same level as the bottom of the fill hole. Remove the wire tie to view the fluid level. step 2 :Filling the Transfer Case Fluid. 1:29. Use the appropriate fluid as directed by the vehicle owner's manual. Add fluid until it begins to spill out of the fill hole. Jun 10, 2014 · Line up the driveshaft using the marks from Step 2. Push on the shift motor cover. Put the driveshaft brackets into place. Insert the four 11mm bolts into the driveshaft. step 6 :Reinstalling the Transfer Case Plate. Lift the transfer case plate into place. Insert the four 15mm bolts into the transfer case plate. This how-to video will show you the straight-forward steps for DIY. step 1 :Removing the Transfer Case Motor. 0:31. Remove the four T40 Torx bolts from the transfer case motor. Have a drain pan ready. Pull off the transfer case motor. Disconnect the transfer case motor wiring harness. step 2 :Installing the Transfer Case Motor.Nov 12, 2003 · Changing Transfer Case Fluid Guide - 1999-2013 Silverado & Sierra 1500 - GM-Trucks.com. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. By MountaineerTom, November 12, 2003 in 1999-2013 Silverado & Sierra 1500. A step by step video showing how I diagnosed, removed and partially tore down a damaged GM 246 (NP246) transfer case on a Chev 2000 Suburban 4X4 with the 4L6...Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck. Aug 09, 2021 · Once your Chevy Silverado is safely secured in place, the next step is to loosen the lug nuts on your tires. Remove them using a wrench and set them aside for later use. If your vehicle has hubcaps then remove the hubcap from your Chevy Silverado. Step 4: Remove the wheel and tire. After you remove the lug nuts on each wheel, take a look at ... This how-to video will show you the straight-forward steps for DIY. step 1 :Removing the Transfer Case Motor. 0:31. Remove the four T40 Torx bolts from the transfer case motor. Have a drain pan ready. Pull off the transfer case motor. Disconnect the transfer case motor wiring harness. step 2 :Installing the Transfer Case Motor.Sep 16, 2005 · Leave the drain pan in place and refill the transfer case using your pour tube or gear lube pump. Pour the AutoTrack II fluid into the top (fill) hole until it begins to overflow and the excess run out the hole, then cap off the upper hole with the fill plug. Again tighten with your wrench "hand-tight plus an additional quarter turn". Leave it in this position for at least 20 minutes. The torque converter can be removed and placed over a 5-gallon bucket to drain. A new torque converter should be included for all rebuilt transmissions. Slowly add 1 or 2 quarts of fluid to the converter, and lubricate the seal surface with clean ATF or TransGel. Yes, you can drive with a broken transfer case. However, we’re against the idea of operating a car with a damaged transfer case. It is not safe, and you might cause further damage to the vehicle. You can, however, still drive in 2WD. Nonetheless, it wouldn’t hurt to take the vehicle to the dealer to have it fixed. To do this, take the transfer case apart, remove the case half and then install the new one. After that, any issue you've run into should be gone. However, if you've determined that there's no pinhole and the vehicle is still leaking fluid, then perhaps you have a broken tail-shaft seal. Fortunately, this is an easy repair.Nov 12, 2003 · Changing Transfer Case Fluid Guide - 1999-2013 Silverado & Sierra 1500 - GM-Trucks.com. Fullsize Truck & SUV - 1999-2006 GMT800 & 2007-2013 GMT900 Platforms. By MountaineerTom, November 12, 2003 in 1999-2013 Silverado & Sierra 1500. Dec 02, 2021 · The transfer case shift motor is the most common culprit behind any issues with the transfer case control module. This guide can be applied to any vehicle model and make TCCM testing. To start the test, however, you need a handful of common mechanic tools, like jack stands and jacks as well as a test light. Step 1. Remove the transfer case ... Aug 09, 2021 · Once your Chevy Silverado is safely secured in place, the next step is to loosen the lug nuts on your tires. Remove them using a wrench and set them aside for later use. If your vehicle has hubcaps then remove the hubcap from your Chevy Silverado. Step 4: Remove the wheel and tire. After you remove the lug nuts on each wheel, take a look at ... Oct 18, 2012 · Remove the transfer case shield, if equipped.Drain the transfer case of fluid.Remove the front propeller shaft.Remove the rear propeller shaft.Remove the transmission shift control cable clip from ... Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck. Harley and David remove the transfer case in a Chevy Silverado 2002 chevy pickup truck. Ost_